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Intertec now supply an extended range of Type 4X outdoor equipment enclosures that comply with CSA, UL and NEMA standards.
Manufactured from proprietary GRP (glass reinforced polyester), Intertec explains that the enclosures combine high performance environmental protection capabilities with exemplary long-term resistance to corrosion. These are designed to protect instrumentation and electrical equipment sited in marine and coastal areas, where the presence of salt in the atmosphere can severely damage traditional steel cabinets and shorten their service life significantly.
According to Intertec, an additional advantage of the Type 4X enclosures is that they provide superior protection when used in a Class I, Division 2 or Class I, zone 2 hazardous area to protect equipment that does not constitute a source of ignition. Typical applications include housing non-arcing connections and connection devices such as joints, splices, terminals, terminal blocks and junction boxes.
Following qualification testing by the Canadian Standards Association (CSA), a large and growing number of Intertec’s MULTIBOX and DIABOX enclosures are now available in Type 4X versions that comply with the relevant parts of the CAN/CSA C22.2 No 94.2-07, UL 50/50E and US NEMA 250 standards for electrical equipment enclosures. All three of these standards stipulate that the enclosures must provide enhanced protection against corrosion, as well as other environmental effects.
Intertec says their MULTIBOX and DIABOX families are popular choices for housing process monitoring and control equipment in the field. Offering a wide range of containment capacities from 25 to 277 litres, they are designed for convenient mounting on walls/panels or small-footprint pipe stands.
To comply with the CSA 22.2 94.2-07, UL50/50E and NEMA 250 standards, Type 4X enclosures must prevent the ingress of dust and be watertight against rain, sleet, snow, water splashes and hose-directed water. They must also be undamaged by the formation of ice on their external surfaces. This level of protection is broadly equivalent to the IP66 rating of the international IEC/ANSI/EN 60529 standard.
The hose-down test stipulates that all gasket seams be subjected to a high pressure water spray. This involves subjecting the enclosure to a steady stream of water at a distance of 3 metres from a 1 inch nozzle at a flow rate of 246 litres/minute. MULTIBOX and DIABOX enclosures feature a moulded two-part construction, which means that they only have a single joint between their two halves, making it much easier to ensure a reliable seal. The mating surfaces are sealed by a continuous and highly durable silicon or EPDM synthetic rubber gasket embedded within a containing groove – this same design provides ingress protection ratings as high as IP68.
Intertec says that it goes to considerable lengths to ensure that the Type 4X versions of MULTIBOX and DIABOX enclosures maintain their IP ratings under extreme or fast-changing weather conditions. For example, if a hot enclosure is subjected to a stream of cold water, as might be the case during a sudden thunderstorm in a hot climate, the air inside will cool down and contract. In a conventional unvented enclosure, this can create a partial vacuum that causes air – and water – to be sucked past the joint seals. To prevent this problem, Intertec’s Type 4X enclosures are equipped with a special waterproof ‘breather’ seal that equalises the air pressure and ensures that full sealing integrity is maintained under all operating conditions.
Type 4X enclosures must also provide enhanced protection against corrosive agents. Metallic enclosures which are susceptible to corrosion are required to undergo a series of stringent material tests. The NEMA 250 standard, for example, calls for two salt spray tests, one with a duration of 200 hours, together with a test that involves subjecting sample material to a moist mixture of carbon dioxide, sulphur dioxide and air for 1,200 hours. The GRP material that Intertec uses for all its enclosures is described as being inherently resistant to corrosion from these types of atmospheric pollutants and therefore does not require qualification testing in its own right.
Intertec claims its GRP is a relatively inert material that has enormous advantages over the sheet metal materials commonly used for enclosure construction. Highly stable and virtually immune to the effects of salt and most common petrochemicals and airborne pollutants, it explains it is also an excellent thermal insulator; GRP has a similar strength to stainless steel but is about 75 percent lighter, which helps to lower transport costs and simplifies installation.
Intertec’s DIABOX enclosures are available with a wide choice of containment capacities from 27 to 277 litres. They feature a two-part design with hinges on their top edge and open diagonally to provide a very ergonomic and self-contained field protection solution. The lower half of the enclosure houses the instrumentation – process and electrical connections are usually made via the rear or base of the unit – while the upper half functions as a fully retained lid.
MULTIBOX enclosures offer a similarly extensive choice of sizes, with 12 standard models covering containment capacities from 25 to 250 litres. Featuring a two-part construction, they can be mounted vertically or horizontally, with the instrumentation contained in either the deep or shallow section. Process and electrical connections are usually made via the top or bottom of the unit.
For applications that require protection against extremely cold climates, all MULTIBOX and DIABOX enclosures are available in ‘arctic’ versions that are suitable for use in temperatures as low as minus 60 degrees Celsius. Depending on the model, Intertec explains that the additional thermal insulation is either provided by an internal polypropylene liner with a polyurethane (PU) foam infill, or the entire enclosure is manufactured from Intertec’s proprietary triple-layer composite-GRP material, comprising inner and outer walls of GRP with a PU foam core.
Many of the standards compliance tests on Type 4X enclosures – such as ingress protection, impact resistance and gasket ageing – are similar to those used on the type of increased safety (Ex e) enclosures designed for use in hazardous areas. As Intertec’s CEO, Martin Hess, points out, “Broadly speaking, it is this similarity which allows installers to use our Type 4X enclosures to house non-hazardous equipment in hazardous areas, without having to resort to using large and labour-intensive sealed conduits. We also believe that our Type 4X enclosures will make it much easier for installers to adapt ATEX compliant products on the European market to comply with hazardous area safety standards in North America.”
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