04 March 2019
04 March 2019
Teijin announces its development of Japan’s first prepreg, or carbon fibre sheet pre-impregnated with bismaleimide (BMI) matrix resin that offers high resistance to both heat and impact, making it ideally suited to use in aerospace engine components.
Teijin’s new bismaleimide resin pre-impregnated prepreg achieves a high glass transition temperature (Tg) of 280℃ and compression after impact (CAI) of 220MPa, a previously difficult combination made possible based on Teijin’s original resin-composition formulating technology. The new prepreg also maintains its coefficient of linear thermal expansion and high dimensional stability at both low and high temperatures. Moreover, by adjusting resin viscosity, Teijin also has improved mouldability by adjusting the resin flow through preforms in the mould cavity and reduced curing time with its new prepreg compared to conventional BMI-based prepregs.
Teijin, having developed technologies to adapt its prepreg for engine components, is now working on other high-heat applications for aerospace. These efforts will be supported with the knowhow and global marketing channels of Renegade Materials Corporation, a provider of highly heat-resistant composites, which Teijin recently decided to acquire.
Teijin will exhibit the new prepreg in the Teijin booth at JEC World 2019.
Teijin is rapidly expanding its market for next-generation aircrafts by developing midstream-to-downstream lineups and related applications, such as cost-effective carbon fibres with higher-tenacity and higher-tensile modulus and intermediate materials including thermoplastic prepreg. Going forward, Teijin intends to further strengthen its position as a leading solution provider for aircraft applications, targeting annual sales in this field in excess of USD 900 million by around 2030.
Prepregs, which are intermediate materials for carbon fibre reinforced plastics (CFRPs), are used in fields ranging from aircraft and automobiles to infrastructure and leisure. As such, their prescribed properties must differ widely depending on the application. To address specific needs, technologies for various combinations of carbon fibre and matrix resin and for specific processing needs continue to be developed.
Prepregs are generally impregnated with lightweight, high-intensity epoxy resin. Conventional BMI resin-impregnated prepreg is already used for high-temperature applications such as aerospace engine components to prevent degradation and deformation. BMI resin, however, loses shock resistance when heat resistance is increased. Also, CFRP made of BMI resin tends to peel apart and crack when subjected to strong impact. In addition, moulding BMI resin can be difficult due to its liquidity.
Visit Teijin in Hall 6, Stand G28 & J28 at JEC World 2019.
Photo provided by Teijin
Launched in 2017, JEC Startup Booster is the leading and unique start-up competition in the world of composites in which hundreds of start-ups participate to pitch their breakthrough innovations in front of a jury of experts from international groups and companies involved in the making of innovative materials.
Revolution Fibres has collaborated with Mitsubishi Gas Chemical Company to develop a next-generation nanofibre interleaving veil for improving the toughness of carbon fibre composites.
Innovative materials for interior fittings and composite manufacturing: RAMPF Tooling Solutions is presenting its flame-retardant polyurethane board RAKU TOOL FP-0590 and its epoxy board RAKU TOOL WB-0890 at Moulding Expo 2019 from 21-25 May in Stuttgart, Germany – Hall 5, Booth 5C30.