ThermHex Presents New Sandwich Material to International Automotive Industry

20 March 2019

ThermHex Presents New Sandwich Material to International Automotive Industry

ThermHex Waben presents its lightweight Organosandwich semi-finished product at the international specialist conference ‘Plastics in Automotive Engineering’ in Mannheim, Germany 3-4 April 2019.

The honeycomb core specialist's Organosandwich is a real all-rounder in automotive production: There is a wide range of possible applications in the automotive sector for the thermoplastic material – the material can be used for the inner bonnet, door modules, underbody panels and much more.

By using the lightweight Organosandwich, weight savings of over 80% are possible compared to a monolithic design. Compared to monolithic GF/PP Organosheet, the ThermHex sandwich requires fewer layers to get the same stiffness, which leads to considerable cost savings when using GF/PP-UD tapes. In addition, the Organosandwich is produced using the ThermHex process, which is patented worldwide. The continuous and fully automatic in-line production of the sandwich material saves both material and production costs.

The Organosandwich is made of two glass fibre reinforced polypropylene skins, each consisting of two layers of UD tape in 0°/90° and a polypropylene honeycomb core. The in-line laminating process enables an optimum connection between core and skins. The Organosandwich can be shaped and functionalised by injection moulding. Thus, load introduction and functional elements at the component edges can be realised in a single step.

Meanwhile ThermHex is already working with some car manufacturers on different applications. Other interested parties will have the opportunity to convince themselves of the innovative lightweight material at stand number 40 in Mannheim, Germany.

"With the Organosandwich, we enable our customers to reduce costs by lightweight construction in the vehicle in order to reduce fuel consumption, which in turn has a positive effect on CO2 emissions and the environment," says Dr. Pflug, Managing Director of ThermHex.

Photo provided by ThermHex

Share this story

Related / You might like...

Zünd Announces New DLC-coated Routers Bits to Improve Routing Efficiency

Zünd is bringing to market new DLC-coated router bits.

CSP VICTALL Partners With JMC to Debut the First Composite Pickup Box in China

As the pioneer of composite automotive component suppliers in China, CSP VICTALL announces that Jiangling Motors Corporation (JMC) will use advanced composites for the pickup boxes of its new Yuhu 3 and Yuhu 5 pickup trucks, the first such use of composites in the Chinese automotive industry.

Ineos Styrolution to Build a Production Site for Its Successful Composite StyLight

INEOS Styrolution announces that it is planning to set up a new production site for its successful composite StyLight.