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North Thin Ply Technology Unveils Plans for Significant Growth and Expansion and Wins JEC World 2016 Innovation Award for World's First Thin Ply Quartz Prepreg

01 March 2016

North Thin Ply Technology Unveils Plans for Significant Growth and Expansion and Wins JEC World 2016 Innovation Award for World's First Thin Ply Quartz Prepreg

Following an increased demand for its lightweight prepreg materials, North Thin Ply Technology (NTPT) will be unveiling plans of growth and expansion at JEC World 2016.

According to NTPT, these include a significant increase and investment in its production facilities with the relocation of its main production plant in Poland, the expansion of its global distribution network, the appointment of senior management figures, and a move to new Swiss headquarters.

NTPT explains that it will be increasing its production capacity during 2016 and relocating its Polish manufacturing facility to larger premises in Marchin response to rising demand for both its thin ply and conventional prepregs over the past two years. The new 2000 m2 production plant in Zory will also house the company's automated tape laying (ATL) equipment which is used to produce custom multiaxial preforms from its unidirectional (UD) prepreg tapes. The expanded production facilities will additionally enable the continued development and growth of its portfolio of engineered composite products, which includes machinable carbon fibre blocks and golf club shafts.

To support this growth strategy, an expanded distribution network is also being put into place. The company announced the appointment of Bodo Mӧller Chemie as its distributor for Spain, France and the Benelux countries in January, and it is now looking for distribution partners for other regions.

During the second quarter of 2016, NTPT will also relocate its headquarters and R&D activities to a new site in Renens, Lausanne, which offers improved amenities, and will continue to expand its R&D, sales and production teams during the year.

"2016 is a year of change for NTPT as we ramp up our prepreg production capacity and extend our sales and marketing channels," reports James Austin NTPT's CEO. "At the same time we will continue to offer the flexible order quantities, fast delivery times and excellent customer service for which we are known."

NTPT has won a JEC World 2016 Innovation Award for its TPT Quartz thin ply prepreg, which was engineered to enable the manufacture of intricately-shaped watch cases for prestigious Swiss brand Richard Mille. It describes this 52 g/m2 material as the world's first thin ply quartz fibre prepreg and says it made its debut in the RM 27-02 Rafael Nadal watch.

NTPT developed the prepreg in close collaboration with Saint-Gobain Quartz, which supplied its Quartzel fused quartz fibre reinforcement for this project; Reichhold, which developed an ADVALITE hot melt, monomer-free vinyl hybrid resin for the matrix, and Richard Mille, which led the design and validation work for this highly demanding end use.

To earn its place in the exclusive watch, the new prepreg had to meet an extensive list of performance specifications, starting with a high strength to weight ratio. The project team had to demonstrate that the material was non-allergenic, would not yellow in sunlight (UV) and was resistant to a range of chemicals that the watch could encounter during its lifetime. The prepreg also had to enable the manufacture of an intricately-shaped watch case that is lightweight, extremely strong and impact resistant, and watertight. An unusual design driver is that the aesthetic properties require a white, contamination-free composite.

Using its proprietary spread tow technology, NTPT manufactured unidirectional (UD) quartz fibre prepreg tapes of 300 mm width with a fibre areal weight of 52 g/m2. The tapes were then transformed into 2D prepreg preforms using NTPT’s automated tape laying (ATL) equipment. The preform is cured to produce a densified composite block, which is machined into the watch components by Richard Mille. The use of thin ply prepreg enables machining into extremely complex shapes without delamination, which ensures that the watch case is watertight.

“The RM 27-02 Rafael Nadal Tourbillon wristwatch is a prime example of the myriad possibilities unlocked by NTPT and their TPT Quartz technology," says Julien Boillat, Technical Director at Richard Mille. "The dedication of all the participants in the development of this new material allowed us to continue extending our knowledge of composite materials for applications in watchmaking.”

"We are delighted to have won this award," comments James Austin, CEO of NTPT. "This project is an excellent example of the way we work with customers to develop a material that answers their specific challenges. Collaborating with Saint-Gobain Quartz and Reichhold we have pushed the boundaries of thin ply technology even further to create a truly unique prepreg which meets Richard Mille's demanding performance specifications."

TPT Quartz prepreg is initially exclusive to Richard Mille luxury watches, but NTPT has developed unique know-how in the processing of quartz fibres and can now offer quartz prepreg materials ranging from thin ply UD tapes of 50 g/m2 through to multiaxial preforms. Quartz prepreg could also be applied in aerospace, telecoms, defence and other specialised applications, where a combination of properties such as low weight, excellent electromagnetic transparency and resistance to impact or an aggressive environment is crucial. NTPT is currently in discussions with a number of companies interested in employing this new material.

NTPT's quartz prepreg won the Luxury category of the JEC World 2016 Innovation Awards. The project team from NTPT, Richard Mille, Saint-Gobain Quartz and Reichhold will be presented with the award during the show.

NTPT will be exhibiting in Hall 6, Stand M12.  

Photo provided by North Thin Ply Technology

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