25 October 2011
25 October 2011
Laurel BioComposite has introduced Bio-Res, a patent pending product for the moulding market.
According to Laurel, they developed the material to cost-effectively raise the renewable or "green" content of plastic products by as much as 40 percent. The product introduction coincides with the launch of a new pilot plant expected to begin manufacturing the material in November. They say that laboratory tests have proven the material’s ability to act as a replacement for neat resin at a reduced cost.
Laurel explains that Bio-Res is available in a powder or pellet form and mixes easily with polyethylene, polypropylene, polylactic acid and PHA. They say that the Bio-Res pellets are made of 60 to 80 percent bio-material and can also be blended with various resins. The product is designed to replace traditional petroleum-based resins in a variety of manufacturing processes for plastics.
Laurel say the new material does not affect food supplies because it is made from corn-based distillers’ grain, a non-edible by-product of ethanol plants. They say the renewable feedstock is readily available and easy to transport and store, making Bio-Res suited for large volume production. Bio-Res sequesters carbon dioxide and does not use toxic compounds during processing.
The pilot facility is expected to produce approximately 1 million lbs of Bio-Res the first year to support customer trials. The trials aim to help define specific performance property improvements. Plans are underway to build a plant in 2012 capable of producing 48 million lbs of Bio-Res pellets. Laurel say the material is especially suited for use in a range of industries including shipping, lawn and garden, agriculture and automotive applications.
The Massachusetts Department of Transportation (MassDOT) selected a lightweight FiberSPAN fibre reinforced polymer (FRP) bridge deck, manufactured by Composite Advantage, for the Rugg Bridge on Route 57.
ThermHex Waben and EconCore will exhibit at the IAA Commercial Vehicles exhibition in Hannover, Germany, on 20-27 September 2018.
The Lightweight Technologies Forum will take place in parallel to Composites Europe, on 6-8 November 2018 in Stuttgart, Germany.